As we continue our exploration of virtual commissioning, we now shift focus to its true value in manufacturing. In this second part of our series, Colm Gavin explains how virtual commissioning is not just a cost-saving tool, but a strategic asset capable of transforming the entire manufacturing process. We will dive into the key benefits of virtual commissioning, from shorter time to market and improved quality, to enhanced team collaboration and workforce training.
We will also discuss the growing role of Digital Twin technology, highlighting how it’s helping manufacturers bridge the gap between virtual and physical systems for better optimization and risk reduction.
Watch a video presentation on how virtual commissioning accelerates time to market, improves product quality, and enhances team collaboration.
If you haven’t got the chance to delve into our first blog in this series, then take a look at it – Introduction to Virtual Commissioning and Its Value in Modern Manufacturing – Insights from Realize Live 2024
The Value of Virtual Commissioning in Manufacturing
Virtual commissioning is more than just a cost-saving tool – it is a strategic asset that can transform the entire manufacturing process. The key value points of virtual commissioning include:
The Role of the Digital Twin
One of the most powerful aspects of virtual commissioning is the use of Digital Twin technology. Digital twins are virtual models of physical systems that simulate their behavior in real-time. As companies strive for increased precision and optimization, the demand for digital twins is skyrocketing.
In their presentation, Gavin emphasized that digital twins are becoming the standard for many industries, particularly in the automotive sector. Companies demand digital twins from their suppliers to ensure better validation, reduce risk, and enhance production efficiency. For example, Volvo currently leverages Tecnomatix software to optimize production layouts, validate robotic operations, and manage complex manufacturing scenarios. By implementing digital twin technology, Volvo slashed engineering costs by 50% and empowered a sincere knowledge transfer across its global facilities.
By creating digital twins that mirror physical systems, manufacturers can “bridge the gap between simulation and reality.” Virtual commissioning ensures that these digital twins are fully aligned with real-world conditions, meaning that the virtual model and physical system will behave in exactly the same way. This alignment helps build confidence in the digital twin and ensures smoother transitions from virtual to physical implementations.
Why Virtual Commissioning is Now a Necessity
Virtual commissioning is no longer just a competitive advantage – it’s quickly becoming an industry standard. As companies strive to reduce time to market, optimize processes, and improve product quality, those who fail to adopt virtual commissioning risk falling behind. Leading manufacturers, particularly in the automotive and industrial sectors, are requiring digital twins and virtual commissioning as a standard offering from their suppliers.
Virtual commissioning is a transformational approach that touches every phase of production, from design and commissioning to training and operation. By embracing this technology, companies position themselves for long-term success, driving operational efficiency, reducing risks, and staying ahead of the competition.
Looking Ahead: A Future Shaped by Digital Innovation
This is just the second step in a deeper exploration of the power of virtual commissioning. In the third part of this series, we’ll explore different levels of virtual commissioning. Stay tuned for a deeper dive into how virtual commissioning addresses specific challenges and unlocks new levels of efficiency and productivity in manufacturing.
If you’re ready to learn more about how virtual commissioning can benefit your business, don’t hesitate to reach out. Let’s work together to shape the future of digital manufacturing!
