Building on the foundation we established in Part 2 of this blog series, we now shift focus to the practical aspects of virtual commissioning. In this post 3, we’ll explore how Siemens Tecnomatix Process Simulate is used to power virtual commissioning at different levels of the production process – line-level, cell-level, and machine-level.
Don’t miss the video from the Realize Live session, where the experts explains how virtual commissioning streamlines production
Virtual Commissioning at Different Levels
Virtual commissioning can be applied at multiple levels within a production system, each focusing on different aspects of simulation. While various naming conventions exist within the scope of Process Simulate, virtual commissioning is typically considered at two primary levels: 
While this post focuses on machine- and cell/line-level virtual commissioning, it is worth noting that factory-level simulation, handled by Siemens Plant Simulation, addresses broader system-wide optimizations.
Each level of simulation adds value, ensuring that the full production system, down to the individual machines, is optimized before physical implementation.
Addressing Real-World Challenges: Robotic Assembly and More
Tecnomatix Process Simulate addresses real-world challenges like robotic assembly by enabling precise simulation of multi-robot interactions in processes such as battery assembly. By accurately modeling robot movements and ensuring seamless coordination, the software helps engineers prevent interference and errors, resulting in faster assembly times and minimized downtime.
These examples highlight the value of virtual commissioning in overcoming complex challenges faced by manufacturers today, making systems more reliable, efficient, and cost-effective.
The Future of Virtual Commissioning
The future of virtual commissioning is bright, with emerging technologies like artificial intelligence (AI) and machine learning poised to enhance simulation capabilities. By integrating AI-driven optimization and machine learning algorithms, virtual commissioning systems will become even more precise, able to adapt to real-time changes in the production environment.
As companies continue to adopt virtual commissioning, the technology will evolve to address even more complex challenges. Virtual commissioning will become a vital tool for industries across the globe, driving digital transformation and optimizing manufacturing systems for a new era of production.
With the insights gained from the Realize Live event, it’s clear that virtual commissioning is poised to reshape the future of manufacturing. Whether it’s at the line, cell, or machine level, the value of this technology cannot be overstated. Stay tuned for more in-depth coverage on the cutting-edge technologies that are driving this transformation, and how you can leverage them to stay ahead in the competitive manufacturing landscape.
