Building on our last blog, where we introduced Siemens Tecnomatix Plant Simulation, this post delves into its strategic applications for optimizing critical shipyard operations. We’ll show how it tackles specific challenges, from automated laydown planning and enhanced space utilization to efficient resource allocation and powerful what-if analysis. Discover how Plant Simulation helps identify and eliminate bottlenecks, accelerating delivery times and optimizing supply chain logistics for greater efficiency and predictability. 

Siemens Tecnomatix Plant Simulation offers a comprehensive toolkit for addressing specific shipbuilding challenges, optimizing various critical aspects of shipyard operations. 

Automated Laydown Planning and Block Placement Optimization

Shipyards face limited space and the challenge of managing large, irregularly shaped blocks. Plant Simulation optimizes material flow, resource, and space utilization, from cutting to final ship assembly. It allows planners to test machinery positions and material flow, minimizing movements before physical installation, and provides visual scheduling results for block layouts and progress. 

tecnomatix plant simulation in shipyard - space utlilization

Enhanced Space Utilization with Plant Simulation
Simulation optimizes laydown strategies, increasing productive space usage to 87%, compared to only 70–75% in traditional planning – minimizing wasted space and maximizing efficiency.

Resource Allocation and Utilization

Effective management of equipment and resources (laborers, cranes, transporters) is crucial. Plant Simulation provides computer-supported answers for resource deployment, optimizing material flow and resource utilization across all planning levels. It models shift calendars and provides clear insights for complex processes, predicting utilization in each project area to maximize resource use and capacity. 

 tecnomatix plant simulation in shipyard - Resource Allocation and Utilization

Impact of Plant Simulation on Key Shipyard Resources
 

What-if Analysis and Production Planning

Shipbuilding’s complex and dynamic conditions make assessing changes difficult without disrupting operations. Plant Simulation enables extensive “what-if” scenario analysis without disturbing existing systems, or long before new systems are installed. This allows shipyards to:

  • Evaluate various manufacturing scenarios for fast, reliable decisions. 
  • Predict outcomes of strategic or resource changes, including schedule problems. 
  • Optimize investment decisions by virtually testing alternatives. 
  • Dynamically update planning using rule-based systems for optimal, on-time, on-budget delivery.

Bottleneck Identification and Delivery Acceleration

Bottlenecks limit overall production capacity and delay project timeline. Plant Simulation provides powerful tools for detection and analysis:

  • Automatic Detection: Identifies precise locations of system limitations. 
  • Performance Analysis: Generates detailed statistics on buffer, machine, and personnel utilization, including stations workload and downtime. 
  • Project Delivery Optimization: Digital models streamline production flow, resolve bottlenecks, and accelerate ship delivery timelines. 
  • Iterative Improvement: Fosters continuous improvement by identifying, utilizing, subordinating, and eliminating bottlenecks.

Supply Chain and Logistics Optimization

Efficient logistics and supply chain management are critical for moving vast quantities of materials. Plant Simulation models and analyzes material flow from raw material arrival to final ship delivery. It helps:

  • Optimize material flow and resource utilization by considering transportation routes and storage. 
  • Optimize warehouse and transport capacities to ensure timely material availability. 
  • Reduce inventory levels and overall throughput time, improving cash flow and delivery reliability.

tecnomatix plant simulation in shipyard - production flow streamlining

Streamlined Production Flow

Now that you’ve seen the strategic uses, in our next blog, we present the tangible impact and measurable benefits this powerful simulation technology delivers. 

Join us this July for our exclusive webinar on Shipyard Optimization using Tecnomatix Plant Simulation.
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